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| Weight | 225°F | 250°F | 275°F |
|---|---|---|---|
| 5 lb | 8–10 hrs | 6–7 hrs | 5–6 hrs |
| 8 lb | 12–16 hrs | 10–12 hrs | 8–9 hrs |
| 10 lb | 15–20 hrs | 12–15 hrs | 10–11 hrs |
Rough rule per pound: 1.5–2 hours at 225°F, 1.25–1.5 hours at 250°F, and about 1 hour at 275°F.
The real test isn't the number but the feel: a probe or skewer should slide into the thickest part with almost no resistance, like pushing into softened butter. If it fights back, give it more time regardless of what the thermometer says.
The stall — plan for it. Somewhere around 150–170°F, the internal temperature will stop rising, sometimes for several hours. This is evaporative cooling: moisture escaping the surface cools the meat as fast as the smoker heats it. It's completely normal, and panicking is the most common beginner mistake.
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Always give yourself a buffer. Pork butt is unpredictable — two identical cuts can finish hours apart. Plan to finish 2 hours early and hold it wrapped in a cooler; it will stay hot and safe for 3–4 hours and, if anything, improves.
Bone-in or boneless? Bone-in takes slightly longer but is more forgiving and more flavourful. When it's done, the blade bone should pull out cleanly with no resistance — the most satisfying doneness test there is.
A note on names: pork butt (also called Boston butt) is not from the rear at all — it's the upper shoulder. Picnic shoulder is the lower portion and cooks a little faster.
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